Who does not want to weld the metals with full finish and perfection? The answer is so obvious. Everyone. To be honest, we can say that aluminum is the most difficult metal when welding. You must be wondering, why? Well, I have your answer. Aluminum is the softest and a susceptible metal that contains a high-level thermal conductivity with low melting. Now you can understand that aluminum catches impurities so quickly in its molten state because of the low melting point, which leads you towards porous and messy welding.
To overcome these hassles, we all need machinery that helps in successfully ending up with welding tasks. And, this machine is a TIG welding machine. Yes! You read it right. TIG machines help in smooth welding with great grip on lighter materials and give you desired results. Isn’t it looking like a solution to the above problem?
After all of that basic information, I want to inform you that we have brought some of the best TIG welders for you through which you can enjoy your welding tasks without the mess. The market is wide, but this article will provide you all the needed information about the best TIG welders for aluminum. So, let’s dig in.
Comparison of Best Tig Welder for Aluminum
| Image | Product | Feature | Price |
|---|---|---|---|
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1st Pick
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2021 Power TIG 325EXT 320amp Digital AC/DC TIG Stick Pulse Welder 220 Volt Inverter Based AC DC
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It provides you the ability to create higher penetration while welding aluminum because of its advanced pulse in AC. | Amazon |
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2nd Pick
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ESAB EMP2151C 120/230-Volt Dual Voltage Professional Grade MIG/TIG/Stick Welder
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The excellent design of ESAB EMP2151C is considered a valuable TIG welding machine for aluminum. It comes up with awesome features and contains superior functionality and durability. | Amazon |
|
3rd Pick
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Lincoln Electric Square Wave TIG 200 TIG Welder, K5126-1
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Easy to use material is attractive. If you are looking for a TIG welder that is easy to use with lots of features, you should consider this TIG welder K5126-1. | Amazon |
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4th Pick
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2021 Everlast PowerPro 256Si AC DC TIG Pulse Plasma Cutter Multi-Processor Welder
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With this TIG welder’s help, you can handle multi projects easily because it contains a bundle of additional features. | Amazon |
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5th Pick
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WeldPro Digital TIG 200GD ACDC 200 Amp TIG/Stick Welder
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The TIG 200GD offers a flexible AC balance from 30 to 70 percentages, cleaning aluminum oxidation while giving great weld entrance. | Amazon |
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6th Pick
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2021 Everlast PowerTIG 185DV AC/DC TIG Stick Welder
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Everlast Power TIG welder contains dual pulse welding of both AC/DC and the functionality of stick welding. | Amazon |
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7th Pick
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MTS-205 MIG/TIG Torch/Stick Arc Combo Welder
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MTS-205 fit for welding up to 1/2″ aluminum, combination, gentle steel, weld steel, hardened steel, copper, and cast iron. | Amazon |
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8th Pick
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2018 AHP AlphaTIG 200X200 Amp IGBT AC/DC TIG/Stick Welder with Pulse
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The marvelous 2018 AHP AlphaTIG welder allows professionals and hobbyists to work and enjoy the welding process with it. | Amazon |
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9th Pick
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LOTOS – 1H-4HPT-NF6E Lotos TIG 200 AC/DC Aluminum TIG Welder
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It is ideal for an expert or an end-of-the-week aficionado hoping to get mechanical quality highlights in a persevering, moderate welder. | Amazon |
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10th Pick
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Mophorn TIG200 200A AC/DC Aluminum TIG Welder
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It sticks welds and TIG welds, making it an adaptable machine around the home and carport. | Amazon |
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11th Pick
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ZENY Arc Welding Machine DC Inverter Dual Voltage 110/230V IGBT Welder
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It offers endless amperage control with a LED meter so you can set the machine to your necessary settings. | Amazon |
1: 2021 Power TIG 325EXT 320amp Digital AC/DC TIG Stick Pulse Welder 220 Volt Inverter Based AC DC
Specifications
Let me tell you why we have put this TIG welding machine on the top. We can say that 2021 PowerTIG has a sleek design to help professionals in welding purposes. This product is master in performing industrial performances. PowerTIG 325EXT possesses welding power of up to 320 amperes.
The product has incredible value in the market because of its unique and impressive features. It provides you the ability to create higher penetration while welding aluminum because of its advanced pulse in AC. The combination of balance control and frequency of AC gives the result of quality welding. The best part is that its microprocessor control enables the user to control AC/DC digitally functions.
Besides, PowerTIG 3235EXT contains a self-diagnostic feature that determines the specific faults automatically. If you are looking for a premium sort of best welder for aluminum with higher value and features, then go for PowerTIG 325EXT welder.
Pros
Cons
2. ESAB EMP2151C 120/230-Volt Dual Voltage Professional Grade MIG/TIG/Stick Welder
Specifications
The excellent design of ESAB EMP2151C is considered a valuable TIG welding machine for aluminum. It comes up with awesome features and contains superior functionality and durability.
If we talk about the features of ESAB EMP2151C, then there is a wide area. ESAB EMP2151C has amazing quality to switch from one stage to another in a smooth manner. It contains adjustable ARC force and burn back control and runs on 120V to 230V input power. This TIG welder’s eye-catching feature for aluminum is that it has exceptional stick performance and TIG functionality down to 5A.
This optimistic EMP2151C TIG welder lets you enjoy welding with LCD. You will get a bundle of benefits if you buy this welder for aluminum and steel model.
Pros
Cons
3. Lincoln Electric Square Wave TIG 200 TIG Welder, K5126-1
Specifications
Easy to use material is attractive. If you are looking for a cheap aluminum welder that is easy to use with lots of features, you should consider this TIG welder K5126-1. Lincoln Electric Square Wave TIG welder is the perfect machine for welding aluminum. If you are an enthusiastic craftsman, then it will let you explore the world of creativity with easy functions.
This TIG welder is a portable TIG and sticks welding machinery. It provides a smooth aluminum welding process because of its AC source, and you can also weld other metals because of its DC feature. It contains both.
It has a user-friendly interface through which you can easily set your desired adjustment. I must say that overall this device is best for beginners and hobbyists.
Pros
Cons
4. 2021 Everlast PowerPro 256Si AC DC TIG Pulse Plasma Cutter Multi-Processor Welder
Specifications
The amazing TIG welder Everlast PowerPro has the power of 250 amps of AC/DC welding. With this millermatic aluminum welder help, you can handle multi projects easily because it contains a bundle of additional features.
It contains an IGBT inverter digital option of adjustment along with increased reliability and accuracy. The plasma cutter’s additional function in this TIG welder supplies up to 60 amperage of power, which lets you trim or cut any metal with a full finish. The voltage requirement of Everlast TIG Welder is 240 volts which seems great for welding aluminum.
Pros
Cons
5. WeldPro Digital TIG 200GD ACDC 200 Amp TIG/Stick Welder
Specifications
The WeldPro digital aluminum welding machine is an AC/DC TIG and sticks welder highlighting 200 hertz beat width balance for controllable globule width center. It runs on double 120/140 voltage input power. The TIG 200GD offers a flexible AC balance from 30 to 70 percentages, cleaning aluminum oxidation while giving great weld entrance.
It accompanies the mainstream CK17 Superflex Torch that utilizes standard American parts and incorporates a discretionary light warmth control. This is a decent touch with a control pedal. There’s additionally a 2T/4T switch that capacities as a light lock, permitting you to finish long welds without holding down the light trigger in MIG mode.
Pros
Cons
6. 2021 Everlast PowerTIG 185DV AC/DC TIG Stick Welder
Specifications
This welder is perfect for several projects and portability. The Everlast PowerTIG welder has the ability to deliver dual voltage capacity that will let you operate anywhere according to voltage availability. For smooth and hassle-free working, you can also use its amazing feature of digital adjustment.
Everlast Power is a best aluminum welder for the money contains dual pulse welding of both AC/DC and the functionality of stick welding. The functions of this TIG welder are elementary to control and adjust. It has an excellent duty cycle and widest adjustments range compared to other welders in the market.
Pros
Cons
7. MTS-205 MIG/TIG Torch/Stick Arc Combo Welder
Specifications
MTS-205 fit for welding up to 1/2″ aluminum, combination, gentle steel, weld steel, hardened steel, copper, and cast iron. It can function admirably with aluminum wire, strong wire, and transition rope wire; it additionally has the TIG Torch and STICK work.
Advanced IGBT innovation included a wave-structure control framework, an ideal waveform of volt and amp during, short-circuits, and circular segment consuming cycles. This aluminum wire welder has Synergic controlled, clear wire softening bead move, not many scatters. MTS-205 MIG/TIG welder provides quick, exact, clean bend start and circular segment finishing.
Pros
Cons
8. 2018 AHP AlphaTIG 200X200 Amp IGBT AC/DC TIG/Stick Welder with Pulse
Specifications
The marvelous 2018 AHP AlphaTIG welder allows professionals and hobbyists to work and enjoy the welding process with it. It has great features that are moderate and optimistic at the same time. The 200X is simple and direct to utilize. To utilize the previously mentioned AC and DC mode, you should press the catch on the welding machine’s front board. It is one of the best aluminum welders for sale.
This product gives exceptional benefits with affordability. Its IGBT technology enables the user to work along with a long-lasting power source with high performance. I can say that this is a versatile TIG welder for aluminum welding. It arrives in a smaller and versatile plan that permits you to convey it from one spot to another with no hassles. The heartbeat work is precious for welding. It permits you to change the measure of warmth created.
Pros
Cons
9. LOTOS – 1H-4HPT-NF6E Lotos TIG 200 AC/DC Aluminum TIG Welder
Specifications
This minimized, double voltage, adaptable TIG200 offers the client a basic cluster of controls to precisely set the welder to perform under a wide assortment of circumstances. Its square-wave inverter empowers the exact welding of fine aluminum. It is ideal for an expert or an end-of-the-week aficionado hoping to get mechanical quality highlights in a persevering, moderate welder.
TIG200’s square-wave inverter empowers the exact welding of fine aluminum. It has HF start hand light control and exact foot pedal welding heat control. Its stunning element of Dual voltage capacity permits the machine to run straightforwardly on 220 V 50/60 Hz power or 110 V 50/60 Hz with the utilization of a ponytail.
Pros
Cons
10. Mophorn TIG200 200A AC/DC Aluminum TIG Welder
Specifications
Now and then, you need a welder that is lightweight and portable aluminum welder for each one of those home fixes assignments. This Mophom could be the solution to your fantasies. It is moderate, reduced, and most awesome aspect all; it is a 2-in-1 welder. It sticks welds and TIG welds, making it an adaptable machine around the home and carport.
This is a welding machine, which can be utilized as a TIG welder and bend stick welder. It is ideal for fix work and expert use. It is a light-weighted welder with vigorous steel development. Simple to change yield current: 0-00A. It has a feature of 60 percent obligation circle, simple to begin circular segment, less sprinkle, with Max.7mm thickness. I must say that Mophom TIG200 is a top-notch combo welder with fitting cost, reasonable for hardware producing, sheet metal handling, guardrail, car support, iron preparing, enormous activities, production line, shipyard, home enrichment, the development field, and so on.
Pros
Cons
11. ZENY Arc Welding Machine DC Inverter Dual Voltage 110/230V IGBT Welder
Specifications
Zeny Arc Welding Machine is best for those new to the welding field and concerned about their budget. Yes, this welder’s price is low, but it gives you many quality features with great affordability. It offers endless amperage control with a LED meter so you can set the machine to your necessary settings.
Zeny good tig welder for aluminum is ideal for apparatus fabricating, sheet metal handling, iron preparing, enormous tasks, plant, shipyard, home adornment, etc. The item Support 110V and 220V info voltage, auto switch when associated 3 level securities: Provide over-load, over-voltage, and over-current assurance. Its Advanced component of IGBT inverter, up to 85% inverter effectiveness for power-saving and its PWM control framework, 60% obligation cycle, high productive welding gives you the extraordinary experience of welding at low cost.
Pros
Cons
Buying Guide of Aluminum TIG Welder
As we have discussed earlier, the market is wide, and there are many options of TIG welding types of machinery, and each model is different from the other. Still, you need to know important things whenever you survey to buy the best TIG welder for aluminum.
Below, you can see buying guide which we have designed to help you fully. In this, you will find different aspects of purchasing the best TIG welder for aluminum. Let’s have a
Power Input
Discussing the info of power input, we want to inform you that you will find voltage rating on each machinery that addresses its voltage necessity. As the voltage rating on the machine expands, its ability to work also expands. You can weld different metals with high voltage in less difficult words and the plus point.
The source voltage should be more noteworthy than or equivalent voltage rating of the TIG welder to control it appropriately. Thus, it would be best to consider the voltage rating alongside the current sort before purchasing a TIG welding machine.
In basic terms, light TIG welders accompany the range of voltage from 110V to 150V, which can weld lighter materials easily. Thus, you will not be able to weld heavier metals with that TIG welder. Simultaneously, TIG welders that offer up to 250 voltage power can help you welding thick and heavy materials. So, while looking at voltage requirements, you should always keep in mind the metal you will weld.
Amperage
Amperage range is a considerable thing while buying a TIG welder, and it is mandatory to check the range of amperage. The wide amperage range in TIG welder is considered a beneficial range. If you choose a TIG welder with a low amperage range, it will affect your working capacity, and your work range will also below it will make your welding works limited.
You have to consider the amperage range from 5 to 230, it will provide you enough flexibility in your welding work, and you can easily weld thin metals (aluminum) smoothly. Aluminum is a sensitive metal and usually requires a higher amperage range. If you purchase a welder whose amperage range is less than 200, it will not be able to weld perfectly. As per our suggestion, don’t go for a lower amperage range TIG welding machine, especially when you are about to weld aluminum metal.
Input Type
We all know that TIG welders are electronic pieces of machinery, and that’s why each machinery has a design standard input type. In the first place, you ought to comprehend what kind of info you will actually want to give and afterward investigate the information level needed for the machine.
In TIG welders, two types of diverse input types are DC and AC. There are a couple of TIG welders in the market that have both of the bay alternatives accessible, so you will not need to stress over the current sort. In this way, you ought to get the TIG welder that underpins both input sources on the off chance that you are uncertain about the input type accessible at your end.
For instance, AC TIG welders are appropriate for delicate metals that make them oxidize properties like aluminum and magnesium. DC TIG welders are reasonable for hard metals like copper, steel, and other hardened metals.
Type of ignition
There are different kinds of ignition in TIG welders. TIG welders need an ignition before the start of the welding process. Lift start and high-frequency start are considered the most common ignition type in TIG welders.
You need to connect the cathode and metal first to begin the welding fire on account of the lift start. It can cause ill-advised welding first and foremost on the off chance you lift employing on the primary workpiece. Or then again, you will require an extra metal consistently close by to lift start the welding.
While high-frequency ignition, on the other hand, permits a much cleaner and quicker start. On account of the high-frequency start, you don’t need to give any metal contact at all. As the name proposes, a high-frequency current is gone through the terminal toward the starting that makes the flash. The welding fire is made along these lines, and the welder can be straightforwardly utilized on the workpiece to improve welding results.
Quality of Arc
Cheap quality TIG welding machines have problems regarding Arc stability. The problem here is that if the arc is not stable, it will badly affect the welding finish. You always need to consider the Arc quality while purchasing the TIG welder because if the Arc is not stable, it will make a great mess in your welding process.
Foot pedal
The foot pedal is one of the significant variables while considering the best TIG welding machine. It should be solid and perfect. The function of the foot pedal is to enable the worker to control the heat.
You need to consider the ideal foot pedals that have the natural angle. Furthermore, you ought to likewise responsiveness and foot change.
Adjustments Setting
Like other electrical welding machines, TIG welders also furnish you with the alternative to control different welding parts. These change settings should incorporate exact authority over numerous significant capacities like current recurrence, current ampere, beat time, and so forth. By dealing with these settings as per your necessity, you can ensure that you don’t run into any difficulty while welding various materials. TIG welders with a computerized display that will show these properties on an advanced screen are better for arrangements and settings.
In some unique TIG welders, you will likewise discover the mechanization work that can deal with these alternatives consequently as per your application. Such a component can decrease your responsibility while speeding up activity.
FAQ’s
Final Verdict
If you choose the best TIG welder as per your requirement, then it will definitely meet all your welding needs. You will enjoy your welding process if you get the best piece of TIG welding machine for aluminum. Picking the perfect TIG welder can be a bit challenging task, and that is why we have given you all the needed information in our article.
Keep in mind and aluminum is not an easy metal. It requires lots of balance and management while welding. All of the aluminum TIG welder reviews are just for you; they will help you find the best TIG welder. You can compare different brands and get your desired product.
We hope you will get all your answers from this article. Don’t forget to give your feedback; it will mean a lot. Have a great time ahead!
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